Cement and Lime
Design | Fabrication | Installation | Repairs | Material Selection
We know Cement Plants because we came from working in Cement Plants.
We keep things running.
ELITE was created to service industrial manufacturing facilities efficiently and affordably. We are available 24/7 for any maintenance, repair or upgrade to keep your facility operational. We know how disruptive a shut down can be because we’ve worked in them and therefore know how important it is to restore operations quickly, cost effectively and safely.
What we can do
There isn’t a lot that we can’t do when it comes to repairs, upgrades, system optimizations and in general, helping you avoid long outages.
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24 hour response time -- you have an issue, we'll be on-site in less than 24 hours
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250+ collective years working on-site at Cement + Lime facilities around the country
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Safety is the #1 priority for ELITE
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We are committed to leaving every job site in better condition than when we arrived. We get in and get out as quickly and efficiently as possible
Our services include
Design | Fabrication | Installation | Repairs | Material Selection
- Robotic (Brokk) and Manual Refractory demolition
- Refractory brick installation in rotary kilns, clinker coolers, cyclones, ducts, and furnaces
- Monolithic installation by gunite / shotcrete / form & pour or pump / manually plastic ram
- RTO repairs and metal reconstruction
- Fabrication and installation of brick retainer rings
- Protective Coating
- Kiln and cooler clean out services
- Remove and replace cyclone thimbles
- Kiln main burner repairs and refractory installation (at customer site or in our shop)
- Install and repair air cannon and nozzles
- Related steel repair and welding
- Brick and refractory assessments
- Refractory dry-out services
- Pre-cast shapes
- Material selection and application consulting
Example Project
Kiln Alkali Quench Duct
Our technical team performed reverse engineering activities and utilized engineering software and hardware to build technical and fabrication drawings. Our proven experienced Brick Masons can place any pre-cast shapes and apply Shortcrete wherever the customer needs it. We are equipped to fabricate large industrial structures. Our management team planned the job several weeks before starting work. Throughout the project, management was on-site at the plant working side-by-side with the customer until the job was safely completed. We have the technology to perform thermal inspections and be able to determine the grade of work we expect based on the external temperature readings.
At ELITE we handle every aspect of refractory installation, maintenance and repairs with the highest quality of craftsmanship, experience, materials and detail. We developed our skill sets from being on the job for several decades, working for many of the most well-known manufacturers in the world.
We know that minimizing outages and reducing downtime is of the upmost importance. With one of the most experienced and knowledgeable teams in the industry, we’re built to support large outages and repairs.
That’s what makes us ELITE.